In the field of granulation equipment, the disc granulator has demonstrated many remarkable granulation advantages with its unique structure and performance, and is highly favored by many industries.
The particle forming effect of the disc granulator is unparalleled. When the material enters the rotating disk, it continuously rolls and aggregates under the combined action of centrifugal force, frictional force, and gravity. As the spraying system evenly sprays the adhesive onto the material, the particles gradually grow and form. Due to the stable circular motion of the disc, the produced particles have regular shapes, mostly resembling spherical shapes, and have a smooth and rounded appearance. The shape of this rule not only makes the product visually more attractive, but also in practical applications, the flowability of spherical particles is better, making it easier to store, transport, and subsequently measure.
This device has excellent mixing effect on materials during the granulation process. The continuous rotation of the disc enables sufficient exchange of materials between different positions and layers, ensuring that various components are evenly distributed within each particle. This is crucial for products with strict requirements for ingredient ratios, such as compound fertilizers and specialty chemical raw materials. The uniform distribution of ingredients ensures the stability and consistency of product quality, and each product can exert the same effect, reducing quality differences caused by uneven ingredients.
The disc granulator has a high degree of flexibility. On the one hand, by adjusting parameters such as the rotation speed, tilt angle, and adhesive spraying amount of the disc, the size and strength of the particles can be easily controlled. Enterprises can quickly produce granular products of different specifications based on market demand and product characteristics. On the other hand, it has strong adaptability to raw materials. Whether it is organic or inorganic materials, as long as they have a certain viscosity or can agglomerate after adding binders, they can be granulated in a disc granulator. This enables it to excel in multiple industries such as fertilizers, feed, and chemicals.
In addition, the disc granulator has a relatively simple structure and is easy to operate and maintain. The simple structural design reduces the failure rate of the equipment, and even if problems occur, maintenance personnel can quickly troubleshoot and solve them. Moreover, the energy consumption of the equipment is relatively low, which can save a lot of energy costs for enterprises and improve production efficiency during long-term operation.
The disc granulator, with its excellent particle forming, good material mixing, high flexibility, and convenient operation and maintenance, has become a powerful equipment in granulation production, providing a solid guarantee for the development of various industries.