The fertilizer production line with an annual output of 10000 tons of pig manure organic fertilizer involves multiple steps, from raw material collection to final product packaging and storage. The following is a typical organic fertilizer production process:
Raw material collection: Collect fresh pig manure to ensure that the quality and quantity of raw materials meet production needs.
Raw material pretreatment: Remove large impurities and non degradable substances from pig manure.
Crushing: Use an organic fertilizer crusher to crush pig manure into smaller particles to increase surface area and promote subsequent fermentation processes.
Mixing: Mix the crushed pig manure with necessary additives (such as sawdust, straw, etc.) and microbial agents to adjust the carbon nitrogen ratio and provide the necessary nutrients for microorganisms.
Fermentation: Put the mixed materials into the fermentation facility for a period of aerobic or anaerobic fermentation. Regular flipping may be necessary during the fermentation process to ensure even fermentation.
Flipping: Using an organic fertilizer flipping machine to flip fermented materials, providing oxygen, promoting microbial activity, and accelerating organic matter decomposition.
Aging: The fermented material needs to undergo a period of aging to stabilize the quality and effectiveness of the fertilizer.
Granulation: The fermented and aged materials are granulated through an organic fertilizer granulation mechanism to improve the physical properties and ease of use of the fertilizer.
Drying: Use a dryer to dry wet particles, reducing moisture content to a level suitable for storage and use.
Cooling: The dried hot particles are cooled by a cooling machine to ensure the quality and safety of the fertilizer.
Screening: Use a screening machine to screen particles, ensuring uniform particle size and removing particles that do not meet specifications.
Packaging: Weigh and package qualified granular fertilizers through an automatic packaging machine to form the final product.
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The entire production process requires precise control to ensure the quality of the final product. The design and configuration of production lines should take into account production efficiency, cost-effectiveness, environmental impact, and market demand. In actual production, it may be necessary to adjust and optimize the process according to specific circumstances.
