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The working principle of a new type of vertical crusher for organic fertilizers

2024/10/08
 

The new type of organic fertilizer vertical crusher is an efficient and environmentally friendly crushing equipment specially designed to process various organic materials, such as livestock manure, crop straw, food processing waste, etc., converting them into small particles or powders to prepare for subsequent organic fertilizer production. Its unique working principle combines advanced design concepts and innovative technologies to ensure high efficiency and low energy consumption. The following is an overview of the main working principle of the new vertical crusher for organic fertilizers:

Detailed explanation of working principle

Vertical feeding system: The material enters the machine through the top feeding port and falls vertically into the crushing chamber. This vertical feeding design is beneficial for the uniform distribution of materials and improves crushing efficiency.

High speed rotating hammerhead: Multiple sets of high-speed rotating hammerheads are installed in the crushing chamber. When the material falls in, the hammerheads collide with the material at a very high speed, generating a huge impact force and quickly crushing the material into small particles. The number, size, and layout of hammers can be adjusted according to specific materials and crushing requirements to achieve the best crushing effect.

Sieve classification separation: The crushed material must be screened through the built-in sieve, and only particles that meet specific size requirements can pass through the sieve and fall into the collection area below. The aperture of the sieve can be customized according to the required particle size to ensure consistent quality of the finished product.

Wind selection and impurity removal system: Some models of vertical crushers are equipped with wind selection function, which introduces airflow during the crushing process and uses aerodynamic principles to separate light impurities (such as dust, fibers, etc.) from the crushed material, further improving the purity of the finished product.

Self suction feeding: Some advanced models adopt a self-priming feeding design, which automatically sucks in materials through the negative pressure generated by the fan. This not only simplifies the feeding process, but also improves safety and avoids direct manual contact with high-speed running components.

Technical advantages

Efficient and energy-saving: Adopting optimized power transmission system and intelligent control system to ensure effective conversion and utilization of energy, greatly reducing energy consumption.

Low noise operation: Through improved sound insulation design and shock absorption measures, the noise pollution during equipment operation has been effectively reduced, creating a more comfortable working environment.

Easy to maintain: The modular construction and convenient disassembly mechanism make daily cleaning and part replacement simple and fast, reducing maintenance costs and downtime.

The new type of vertical crusher for organic fertilizers has become an indispensable key equipment in modern organic fertilizer production processes due to its excellent performance and environmental protection concept. Through continuous technological innovation and process optimization, such equipment is gradually developing towards higher efficiency, lower energy consumption, and greater intelligence, contributing to green agriculture and circular economy.