The small-scale organic fertilizer production line aims to convert various organic wastes into high-quality organic fertilizers, suitable for occasions such as farms, small agricultural enterprises, or family farms. The main equipment of this production line covers the entire process from raw material pretreatment to finished product packaging, ensuring the efficiency and standardization of organic fertilizer production. Here are some key equipment that make up a small-scale organic fertilizer production line:
1. Raw material pretreatment equipment
Crusher: Used to crush collected organic waste such as animal manure, crop residues, etc. into small particles for subsequent mixing and fermentation.
Solid liquid separator: If the moisture content of the raw material is high, this equipment can be used to remove excess moisture and improve fermentation efficiency.
Blender: used to mix different types of organic materials to ensure uniform composition and facilitate fermentation.
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2. Fermentation equipment
Static stack fermentation system: using a self-propelled turner combined with a strip composting bed, promoting aerobic fermentation and accelerating the degradation of organic materials through regular flipping.
Fermentation tank: a closed fermentation container suitable for advanced fermentation processes that require precise control of temperature and humidity conditions.
3. Granulation and molding equipment
Granulator: Processing fermented organic matter into granules for easy storage, transportation, and use. Common ones include disc granulators, drum granulators, etc.
Drying machine: used to dry organic fertilizers after granulation, reduce moisture content, and improve shelf life.
4. Post processing equipment
Screening machine: Ensure that the particle size of the finished organic fertilizer is consistent and remove unqualified particles.
Coating machine (optional): Apply a protective film on the surface of the particles to enhance the moisture and corrosion resistance of the fertilizer.
5. Packaging and storage equipment
Automatic weighing and packaging machine: Quantitatively package organic fertilizers according to specified weight to improve packaging efficiency.
Stacking machine (optional): Automatic stacking of packaging bags, saving manpower and improving work efficiency.
6. Control and Management System
Automated control system: monitors and controls the temperature and humidity of fermentation, drying, and other processes to ensure stable and reliable production.
Environmental purification systems, such as dust removal devices and exhaust gas treatment equipment, ensure minimal environmental pollution during the production process.
These devices together form a small and comprehensive organic fertilizer production line, covering the entire process from raw material processing to finished product packaging. In practical applications, the specific configuration of the production line may be adjusted according to specific situations and needs. For example, in some specific situations, certain non essential equipment may be omitted, or additional equipment such as microbial addition equipment, secondary screening equipment, etc. may be added to meet specific product quality requirements.
