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What equipment is needed for small-scale chicken manure organic fertilizer production lines to process fertilizers

2024/11/18
 

Small scale chicken manure organic fertilizer production lines typically require a series of equipment to convert chicken manure into high-quality organic fertilizers. The following are the main equipment and functions that make up a basic small-scale chicken manure organic fertilizer production line:

1. Solid liquid separator

Used to remove excess water from chicken manure and control the moisture content within a suitable range for fermentation (approximately 40% -60%). This step is crucial for the subsequent fermentation process.

2. Fermentation facilities

Stacking fermentation: Mix chicken manure with auxiliary materials (such as straw, sawdust, etc.) to form a fermentation pile, and use natural air circulation for fermentation.

Trough fermentation chamber: suitable for large-scale production, providing better ventilation and temperature control to accelerate fermentation speed.

3. Organic fertilizer turning machine

Used for stirring chicken manure during the fermentation process to ensure oxygen supply, promote microbial activity, and achieve uniform fermentation. There are two modes: manual and automatic, with the latter being more efficient.

4. Organic fertilizer crusher

Crush the fermented chicken manure into small particles for easy mixing and granulation.

5. Mixer

Used as the basic raw material for preparing composite organic fertilizers by uniformly mixing crushed chicken manure with other additives such as trace elements and microbial preparations.

6. Organic fertilizer granulator

It is possible to choose granulation of powdered organic fertilizer to make it a granular product that is easier to store and transport. Common granulators include disc granulators, extrusion granulators, etc.

7. Cooling and drying equipment

Used for cooling and drying the organic fertilizer after granulation, ensuring that the moisture content of the finished product meets the requirements for storage and packaging.

8. Screening machine

Used for screening and removing oversized particles or partially mixed parts to ensure consistent product quality.

9. Packaging equipment

Used for quantitatively packaging finished organic fertilizers for easy sales and use.

10. Auxiliary equipment

Conveyor belt: connects various devices to achieve automated transmission.

Control system: Monitor the working status of the entire production line to achieve precise operation and management.

When constructing a small-scale chicken manure organic fertilizer production line, it is necessary to choose the appropriate model of equipment based on the actual situation, while considering factors such as production scale, budget, and market positioning, to design the most economical and effective solution. In addition, environmental protection measures are also an indispensable part, such as equipping appropriate waste gas treatment devices to ensure that the production process is environmentally friendly. During the entire operation of the production line, local regulations on organic fertilizer production and waste disposal must be followed to ensure food safety and ecological environment.